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IEC 60502-1 Cables

600/1000V, PVC Insulated Cables according to IEC 60502-1

       600/1000V, PVC Insulated Cables according to IEC 60502-1 (unarmoured)

Application:

These cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

ConductorsCopper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

InsulationPVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363. PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

Colour Code

Colour Code (1) :

 

1 Core

:

Red or Black

 

2 Cores

:

Red, Black

 

3 Cores

:

Red, Yellow, Blue

 

4 Cores

:

Red, Yellow, Blue, Black

 

5 Cores

:

Red, Yellow, Blue, Black, Green

 

Above 5 Cores:

Black Cores with White numerals

 

Colour Code (2) :

 

 

1 Core

:

Brown or Blue

 

2 Cores

:

Brown or Blue

 

3 Cores

:

Brown, Black, Grey

 

4 Cores

:

Blue, Brown, Black, Grey

 

5 Cores

:

Green/Yellow, Blue, Brown, Black, Grey

 

Above 5 Cores:

Black Cores with White numerals


Assembly /

Two, Three or Four insulated conductors are laid-up together with non-hygroscopic

Inner Sheath

fillers and the assembly is bedded with an extruded layer of PVC. In case of non

 

armoured cables, this layer may be omitted

Armour

Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC

 

60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire

 

armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables

 

as per IEC 60502.

Outer

Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as

Sheath

BS 6346/5467.

 

Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite

 

PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on

 

special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE,

 

LSF, CPE are available on request.

Fire

Cables can be supplied with special flame retardant PVC outer sheath to comply with

Performance

the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24,

of Cable

can also supply cables with Low Smoke Halogen Free (LSHF) material according to

Sheaths

IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.


Cable Parameters:

PVC insulation

Single core(unarmoured)

Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weight of Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

1x4

2.6

1

1.4

7.5

95

1x6

3.1

1

1.4

8

120

1x10

4

1

1.4

9

165

1x16

5

1

1.4

10

230

1x25

6.3

1.2

1.4

12

340

1x35

7.4

1.2

1.4

13

450

1x50

8.8

1.4

1.4

14.5

570

1x70

10.6

1.4

1.4

16

800


Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weightof Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

1x95

12.4

1.6

1.5

18.5

1070

1x120

14

1.6

1.5

20

1300

1x150

15.5

1.8

1.6

22

1600

1x185

17.4

2

1.7

24

1980

1x240

20.3

2.2

1.7

27

2560

1x300

22.7

2.4

1.8

30

3180

1x400

25.4

2.6

1.9

33

4060

1x500

28.8

2.8

2

37

5140

1x630

30.4

2.8

2.2

42

6600

Two cores(unarmoured)

Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weightof Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

2x1.5

1.6

0.8

1.8

12

205

2x2.5

2

0.8

1.8

13

250

2x4

2.6

1

1.8

15

330

2x6

3.1

1

1.8

16

400

2x10

4

1

1.8

17.5

525

2x16

5

1

1.8

20

720

2x25

6.3

1.2

1.8

23.5

1030

2x35

7.4

1.2

1.8

25.5

1320

2x50

8.8

1.4

1.8

28.5

1670

2x70

10.6

1.4

1.8

32

2290

2x95

12.4

1.6

1.9

37

3060

2x120

14

1.6

2

40

3700

2x150

15.5

1.8

2.2

44

4500

2x185

17.4

2

2.3

48

5570

2x240

20.3

2.2

2.5

55

7180

Three cores(unarmoured)



Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weight of Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

3x1.5

1.6

0.8

1.8

13

230

3x2.5

2

0.8

1.8

13.5

280

3x4

2.6

1

1.8

15.5

380

3x6

3.1

1

1.8

17

470

3x10

4

1

1.8

18.5

630

3x16

5

1

1.8

21

880

3x25

6.3

1.2

1.8

24.5

1280

3x35

7.4

1.2

1.8

27

1660

3x50

8.8

1.4

1.8

30

2110

3x70

10.6

1.4

1.9

35

2980

3x95

12.4

1.6

2

40

3930

3x120

14

1.6

2.1

43

4780

3x150

15.5

1.8

2.3

48

5880

3x185

17.4

2

2.4

52

7230

3x240

20.3

2.2

2.6

59

9390

3x300

22.7

2.4

2.7

65

11620

3x400

25.4

2.6

3.0

72

14730

Three cores+1(unarmoured)

Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weightof Cable (Approx.)

mm²

(3)mm

(1)mm

(3)mm

(1)mm

mm

mm

Kg/Km

3x 16/10

5

4

1

1

1.8

22

1000

3x 25/16

6.3

5

1.2

1

1.8

26

1460

3x 35/16

7.4

5

1.2

1

1.8

28

1830

3x 50/25

8.8

6.3

1.4

1.2

1.8

32

2410

3x 70/35

10.6

7.4

1.4

1.2

1.9

36

3360

3x 95/50

12.4

8.8

1.6

1.4

2.1

41

4440

3x120/70

14

10.6

1.6

1.4

2.2

46

5580

3x150/70

15.5

10.6

1.4

1.2

2.3

49

6580

3x185/95

17.4

12.4

1.6

1.4

2.5

54

8200

3x240/120

20.3

14

1.6

1.4

2.6

61

10570

3x300/150

22.7

15.5

1.8

1.6

2.8

67

13020

3x400/185

25.4

17.4

2

1.6

3.1

75

16560

Four cores(unarmoured)

Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weight of Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

4x70

10.6

1.4

2

38

3760

4x95

12.4

1.6

2.1

44

4960

4x120

14

1.6

2.3

48

6110

4x150

15.5

1.8

2.4

53

7450

4x185

17.4

2

2.6

58

9220

4x240

20.3

2.2

2.8

65

11900

4x300

22.7

2.4

3

72

14730

4x400

25.4

2.6

3.3

81

18830

Multi-cores(unarmoured)

Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weight of Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

5x1.5

1.6

0.8

1.8

14.5

300

7x1.5

1.6

0.8

1.8

15.5

360

10x1.5

1.6

0.8

1.8

19

460

12x1.5

1.6

0.8

1.8

19.5

510

14x1.5

1.6

0.8

1.8

20

570

19x1.5

1.6

0.8

1.8

22

710

21x1.5

1.6

0.8

1.8

23

770

24x1.5

1.6

0.8

1.8

25

870

30x1.5

1.6

0.8

1.8

26

1020

40x1.5

1.6

0.8

1.8

29

1290

48x1.5

1.6

0.8

1.8

32

1520

61x1.5

1.6

0.8

1.8

35

1900

5x2.5

2

0.8

1.8

16

375

7x2.5

2

0.8

1.8

17

460

10x2.5

2

0.8

1.8

20

590


Nominal Cross Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal PVC Sheath Thickness

Overall Diameter (Approx.)

Weightof Cable (Approx.)

mm²

mm

mm

mm

mm

Kg/Km

12x2.5

2

0.8

1.8

21

660

14x2.5

2

0.8

1.8

22

740

19x2.5

2

0.8

1.8

24

940

21x2.5

2

0.8

1.8

25

1030

24x2.5

2

0.8

1.8

27

1150

30x2.5

2

0.8

1.8

29

1370

40x2.5

2

0.8

1.8

32

1810

48x2.5

2

0.8

1.8

36

2130

61x2.5

2

0.8

1.8

39

2630